Adolf Brodbeck GmbH & Co. KG

AHTS 3-1000

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Multi Knife Cutter AHTS 3-1000

For high-speed cutting with knife-mandrel
Each single working cycle cuts one complete core off. Single-spindle cutting to guarantee perfect long life precision without wear in mechanical rotating parts.
Short set-up by simply changing only one knife-shaft and cutting mandrel.
Adjustable speed of production infinitely variable to program at operation display.
Waste sorting inside the machine. In case the trim cuts are not cut correctly the machine stops.

Pictures

Working Method and Machine Equipment

Working Method

The machine is equipped with

  • Feeding Chute to bring the tubes into the machine. Controlled by optical sensoring to avoid idle running.
  • Counter Pressure Roller rubber coated to support the cutting mandrel.
  • Central Support for cutting mandrel in order to allow heavy duty cutting.
  • Tube Limit Stop for axial fixation of the core on the mandrel.
  • One Cutting Mandrel (hardened steel) with pusher and ejector for one size of core.
  • Konical holder for cutting mandrel for secure and fast changing. Perfect centering guaranteed.
  • Full automatic waste sorting with electronic production control.
  • Knifeshaft with knives and spacers for one cutting length.
  • Knife Lubrication
  • Doubled Support of Knifeshaft

Technical Data

Parent Core Length

appr 980 – 1.060 mm
(38.583 - 41.732")
Cutting Core Length

appr 950 – 1.030 mm
(37.400 – 40.550")
Core ID
min

appr 38 mm (1.496")
Core OD
max

appr 90 mm (3.543")
Wallthickness
up to
appr 5 mm
(0.197")
Speed of Working
infinitely variable

appr 10 – 40 cycles/min
Output at
76 mm ID of core
12 mm cutting width, 2.5 mm wall


appr 1.350 rings/min
or
76 mm ID of core
50 mm cutting width, 2.5 mm wall


appr 750 rings/min
Set-Up Time
for another diameter
for another cutting width

appr 30 min
appr 10-15 min
Electrical installation


400 Volts, 50 Hz
3 phase current
with N und PE
Main Drive infinitely
variable with servo drive

17 kVA
Drive Carriage 17 kVA
Drive Knife Shaft
infinitely variable
with frequency drive

17 kVA
15 kVA
Pneumatical Installation 6 bar
Machine Dimensions (LxWxH)

appr 4.5 x 1.4 x 1.7 m
(15ft x 4.5ft x 5.5ft)
Net weight

3100 kg
(6800 lb)
 

© Adolf Brodbeck GmbH + Co. KG