Adolf Brodbeck GmbH & Co. KG

UNI 45-2000

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Universal Multi ID – Paper Core Cutter UNI 45 – 2000

For burr-free cutting of cardboard cores of different diameters on the same cutting mandrel.
The mandrel fits the whole range of diameters.
Tool change is not necessary!

Pictures

Working Method and Machine Equipment

Working Method

  • The tubes are fed onto the cutting mandrel.
  • The cutting mandrel´s diameter is smaller than the inner diameter of the core and therefore suitable for the whole range of core IDs.
  • The cutting length is entered at a terminal then the machine is started by a button.
  • First a trim cut is made, next the core is divided into the corresponding cutting length programmed.
  • A pusher ejects the separate pieces off the mandrel.

The machine is equipped with

  • Operating Terminal for programming the required cutting length and amount of pieces.
  • Positionable Knife-Holder incl. circular knife and absorber unit.
  • Driven Knife with speedcontrol, for cutting also heavy walled cores.
  • Positionable Servo Axis for cutting unit
  • Auto-scanning off wallthickness, damages of knives are prevented.
  • Auto-scanning off parent core length, the machine adapts automatically.
  • Discharging unit for cut sections.
  • Jet - Lubrication of knife for polished cutting surface and cooling.
  • Cutting mandrel 68mm Ø (OD 2.677´´) with easy to change nylon-bushes.
  • Levelling Elements for correct alignment of machine.
  • Safety Devices according CE - conformity

Technical Data

ID
min

appr 70 mm (2.750´´)
OD
max

appr 450 mm (18´´)
Wall thickness with driven knife appr 25 mm (1´´)
Parent tube length appr 2090 mm (82.28´´)
Cutting length
min
max

appr 2050 mm (80.70´´)
appr 5 mm (0.197´´)
Set-Up time to another OD
in semi-automatic version
in full -automatic version

appr 0 min
appr 1 - 2 min
Cutting accuracy
(depending upon quality and wall of core)
up to 10 mm wall
more than 10 mm wall


appr +/- 0,2 mm (0.008´´)
appr +/- 0,3 mm (0.012´´)
Output
(depending upon quality and wall of core)

appr 50 cuts / min
6´´ID, cut 20mm (0.80´´),
wall 5mm (0.2´´)
or


appr 30 cuts / min
16´´ID, cut 150mm (6´´),
wall 6mm (0.2´´)
Standard Circular Knife HSS 150 x 40 x 3 mm
PLC Siemens S 7
Electrical Installation


400 Volts, 50 Hz
3 phase current
with N und PE
Main Drive
for mandrel and guide rollers

4,00 kW
Positioning Device 0,65 kW
Knife Drive 0,75 kW
Servodrive
for cutting unit

4,50 kVA
Pneumatic Installation 100 NL/min at 6 bar
Machine dimensions(LxWxH)

appr 5,7 x 2,8 x 2,3 m
(19ft x 9ft x 7.5ft)
Net weight appr 4.400 kg
 

© Adolf Brodbeck GmbH + Co. KG