Adolf Brodbeck GmbH & Co. KG

UNI 1000

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Universal – Multi-ID Core Cutter UNI 1000

Pictures

Working Method and Machine Equipment

Working Method

  • The tube is fed manually onto the cutting mandrel.
  • The cutting mandrel´s diameter is smaller than the inner diameter of the core an therefore suitable for the whole range of core IDs.
  • The cutting length is entered at a terminal then the machine is started by a button.
  • An opto-electronical sensor detects the tube leading edge. Alternatively the parent core length could be entered manually.
  • First a trim cut is made, next the core is divided into the corresponding cutting length programmed.
  • A pusher ejects the separate pieces off the mandrel into a box.

The machine is equipped with

  • Operating Terminal SIEMENS TP170 Touch Panel for programming the required cutting length and amount of pieces.
  • Positionable Knife-Holder incl. circular knife and absorber unit.
  • Positionable Axis for Knife-Holder
  • Discharging unit for cut sections.
  • Cutting mandrel 35mm Ø (ID 1.4´´) or 25mm Ø (ID 1.0´´)
  • Levelling Elements for correct alignment of machine.
  • Safety Devices according CE - conformity

Technical Data

ID
min
optional

appr 35 mm (1.378´´)
appr 25 mm (0.984´´)
OD
max

appr 180 mm (7.087´´)
Wall thickness
up to
with driven knife (depending upon core quality)

appr 4 mm (0.157´´)
appr 10 mm (0.393´´)
Parent tube length appr 1050 mm (41.34´´)
Cutting length
min
max

appr 3 mm (0.118´´)
appr 1000 mm (39.37´´)
Last cut
min

appr 15 mm (0.591´´)
Cutting accuracy
(depending upon quality and wall of core)

appr +/- 0,2 mm (0.008´´)
Output
(depending upon quality and wall of core)

appr 40 cuts / min
3´´ID, cut 20mm (0.80´´),
wall 2mm (0.08´´)
Mandrel choice
adapted mandrel


35 or 25 mm ID
(1.4 or 1.0´´)
18 – 25 mm ID
(0.7 or 1.0´´)
Standard Circular Knife ASP 100 x 40 x 2 mm
Electrical Installation


400 Volts, 50 Hz
3 phase current
with N und PE
Main Drive
for mandrel and guide rollers

0,75 kW
Positioning device 0,65 kW
Pneumatic Installation 50 NL/min at 6 bar
Machine dimensions
(LxBxH)
appr 2,0 x 0,7 x 1,4 m
(6.5ft x 2.5ft x 4.5ft)
Net weight appr 425 kg
 

© Adolf Brodbeck GmbH + Co. KG