Adolf Brodbeck GmbH & Co. KG

TWIN 3 with Feeding System HB and Storage Table

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Paper Core Cutter TWIN 3–2000 (TWIN 3-3000)

The machine cuts in progressive, single index action tubes from cardboard and soft plastics materials.

Pictures

Working Method and Machine Equipment

Working Method

  • The tube is fed into the machine.
  • The required cutting lengths are programmed-in and the machine started.
  • Tube advance is actioned by servo-motor according to the programmed length.
  • First a trim cut is made and discharged then the complete core is divided into the corresponding length.
  • The first and last trim cuts are ejected to the rear of the machine separate from the cut sections.

The machine is equipped with

  • Siemens Operating Touch Panel
  • PLC – control Siemens S7
  • Self - diagnostic - system with fault indication at the terminal.
  • 2-knife-cuttingsystem programmable via servo devices. Several tube set-up´s could be saved on the harddisk of the PLC.
  • Very easy tube set-up by programming the corresponding data for core- and toolset data
  • Optional: Measuring System for automatic scanning of cores and toolsets. The machine is self-adjusting.
  • Fixed knives indexed round after each cut or selectively freewheeling knives.
  • Jet - Lubrication of knife for polished cutting surface and cooling.
  • Upper and lower guiding rollers with automatic adaption to the cores diameter.
  • 3-jaw-chuck suitable also for heavy core cutting.
  • Positionable servo-indexing
  • Discharging device for the last trim cut with automatic adaption to the cores diameter.
  • Sorting device for first and last trim cuts.
  • Toolset for one core-ID with springloaded cutting head or alternatively with nylon head.
  • Levelling elements for exact alignment of the machine.
  • CE - Saftey devices

Technical Data

ID
min

appr 38 mm (1.496")
OD
max

appr 320 mm (12.598")
Wall thicknesses
with fixed knives
freewheeling knives

appr 18 mm (0.708")
appr 25 mm (0,984")
Length of core
parent length max
parent length min
without auto feeding min
appr 850 mm (33.46")
appr 2160 mm (3160 mm)
appr 350 mm (13.78")
Cutting length
min
max

appr 2 mm (0.078")
appr 2100 mm (3100 mm)
Trim cuts
first cut programmable
last cut min

appr 0 - 150 mm (5.906")
appr 45 mm (1.772")
Cutting accuracy
(depending upon wall and quality of core)
up to 10 mm wall
more than 10 mm wall


appr +/- 0,1 mm (0.004")
appr +/- 0,2 mm (0.008")
Recommended speed of working
(depending upon wall and quality of core)


appr 140 cuts / min
3" ID, cut 10mm (0.4"),
wall 2,5 mm (1")
(wall 4,0 mm (0.16")
or


appr 100 cuts / min
6" ID, cut 25mm (1.0"),
wall 10 mm (0.4"),
Tube set-up time appr 3 – 5 min
Circular knife HSS 120 x 40 x 2 mm
Electrical installation


400 Volt, 50 Hz
3-phase current
with N and PE
Servocdrive knife
unit via 2 servo-drives

each 2,50 kVA
Servodrive indexing unit 8,5 kVA
Drive: tube rotation 4,00 kW
Pneumatic installation 60 NL/min at 6 bar
PLC - Control Siemens S7
Machine dimensions
(LxWxH)
incl. automatic feeding

appr 6,4 x 3,0 x 2,0 m
(21ft x 10ft x 6ft)
(appr 7,4 x 3,0 x 2,0 m
(21ft x 10ft x 6ft))
Net weight

appr 1.900 kg
(2.130 kg)
 

© Adolf Brodbeck GmbH + Co. KG